Webasto Heated Chiller: All in One EV Thermal Management

Webasto's Heated Chiller combines cooling, battery conditioning, and interior heating.

Electric vehicles dominate 2025 roads, with global sales exceeding 20 million units—a 25% jump from 2024. China captures over half, while US Q3 sales reached 438,000 vehicles. Europe logged 12.8 million electrified sales in nine months. Moreover, EVs power cars, trucks, fleets, and buses. Yet, thermal challenges like cold-weather range loss persist. For example, innovations tackle battery heat during fast charging. Lifecycle studies confirm EVs slash emissions by 73% over gasoline rivals. Thus, compact systems accelerate adoption.​

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Breakthrough 3-in-1 Design

Webasto unveiled the Heated Chiller on December 2, 2025, in Stockdorf. This 800V unit combines cooling, battery conditioning, and interior heating. It replaces bulky separate systems with one compact device. Consequently, engineers cut lines, controls, and seals. Vehicles lose weight and gain space. Christin Reinhertz, Webasto’s heating expert, stresses its sustainability focus. Production scales for modern EVs now.​

Optimal Battery Conditioning

The chiller heats coolant fast. Batteries hit peak temps quickly. This extends life and speeds charging. Drivers precondition for commutes or hauls. In fleets, it cuts downtime. Cold starts no longer drain range. Performance stays consistent.​

Reliable Cooling Under Load

Excess heat vanishes during fast charges or hard drives. Components avoid overload. The system integrates with powertrains smoothly. IAA 2025 trends echo this need. Owners trust it year-round.​

Real-World EV Applications

Passenger cars gain quick cabin warmth. Heat pumps work better in winter. Delivery vans handle routes reliably. Buses serve cities efficiently. Trucks endure long hauls. Ultra-fast networks pair perfectly. Costs drop for OEMs. Maintenance falls for users.​

Efficiency and Cost Wins

One unit slashes complexity. Errors drop sharply. Materials shrink, aiding eco-goals. Range improves up to 10% in extremes. EU targets benefit directly. Harsh climates pose no threat.​

Webasto draws on thermal expertise here. The Heated Chiller transforms EV comfort. Efficiency rises across applications. Sustainability advances boldly. 2025 marks a thermal turning point. Drivers embrace reliable electromobility fully.

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